Auto Bag Conversion Line Machine
High Speed, Fully Automatic woven sack conversion line. To cut, fold, sew & stack PP/HDPE, laminated & un-laminated fabrics.
It converts TUBULAR FABRIC into Bags.
Description
Three Types of Models:
- BCS-3252 : for regular bag sizes of 32″x52″ bags
- BCS-3260 : for bag sizes of 32″x60″ bags
- BCS-5060 : for bag sizes of 50″x60″ bags
Types of Attachments:
- D-Punch & C-Punch
- Twist Gusseting Device
- Perforation Roller
Features
- Unwinding Unit :
The Unwinding Unit is designed to Easily Lift a woven fabric roll by pneumatic cylinders without any external device.
- Accumulator Unit :
To Reserve Extra Length of Fabric opened during continuous unwinding & maintain uniform tension of fabric.
- Cutting Unit :
Heat Cut : To cut un-laminated woven fabric with accurate size, which is maintained by Servo System.
Cold Cut : To cut laminated woven fabric with accurate size, which is maintained by Servo System.
- I-MARK Proxy :
To cut accurate length as per print on fabric.
- Bag Gripper :
To transfer cutted piece of bag from cutting unit to folding device + sewing unit.
- Folding & Sewing Unit :
Folder : Single & Double fold type folders, which is suitable for all type of fabrics.
Sewing : Most Suitable Model : AS 102 HS “ARM STITCH” Brand – Ginza make sewing machine. Specially designed for Auto Bag Conversion System to get high production.Sewing machine auto switch-off when no cutted fabric is receive from cutting unit.
- Bag Stacking & Conveyor Unit :
The bags move after sewing operation & stack a number of bags which is set as per count. After that conveyor’s door will automatically opened when counted bags stacked up, then conveyor moves counted bags. This whole system is synchronous with Automation.
Technical Specification
OPERATOR | Man Power Required | ONLY 1 MAN POWER REQUIRED | |
UNWINDING
UNIT |
Diameter of Unwinding Fabric | UP TO 700 KG. | |
Width of Unwinding Fabric | 304 to 812 mm (12″ – 32″ inch) | ||
Cutting Length | 406 to 1320 mm (16″ – 52″ inch) | ||
Cutting Length Accuracy | ± 3 mm | ||
Production Capacity | 20 – 35 Bags/Minute. | ||
CUTTING UNIT |
Heat Cutting Knife | Regular/Zigzag Type High Quality With Mouth Opener Device | |
Cold Cutting | Rod Less Cylinder | ||
FOLDING & SEWING UNIT |
Sewing Machine |
Model No : AS 502 HD (Arm Stitch Brand – Ginza Make) |
|
Stitching Range (in 100mm) |
11 – 14 *Adjustable |
||
Folder |
Single Fold / Double Fold |
||
Folding Width |
20 – 30 mm Adjustable |
||
POWER & PNUEMATIC CONSUMPTION |
Rated Power Capacity |
15 Hp |
|
Actual Power Consumption |
10 Hp |
||
Pneumatic Consumption |
8 kg. |
||
DIMENSION |
L x W x H in Feet |
18.5 x 14 x 6 Feet |
|
WEIGHT |
Net weight |
2100 KGs. Approx |